MULTICOMPONENT PARTS HANDLING

• LID - FRAME - CUTTER
• LID - FILTERS - ALUMINIUM INSERT
• BASE - INSERT - COVER

OPERTATIONS

• ORIENTING
• PRE-ASSEMBLY
• PRESSURE ASSEMBLY
• TWIST ASSEMBLY (Screwing)
• ULTRASONIC WELDING
• HOT WELDING
• LEAK TESTING
• CUTTING
• INSPECTING
• REJECTING

MODULAR TRANSFER OPERATIONS

• FLOOR LAYOUT TOTAL FLEXIBILITY
• EASY ADDING/REMOVAL OF ADDITIONAL OPERATION UNITS
  (Inserting, cutting, inspection, assembly, etc)
• CUSTOMIZED SPEED VARIATION FOR EACH OPERATION
• BACK AND FORWARD OPERATION
• ACTIVE PALLET WITH CUSTOMIZED SHAPE
• EASY AND FAST SIZE CHENGEOVER

LINEAR ALTERNATE MOTION MULTIROW ASSEMBLY SYSTEM UP TO 600 PPM

Developed for multi component closures; the linking up to IMM (one or three) will allow the direct handling of the product keeping the matching of cavities as well as the orienting of the components.

Main features:

• One to three IMM linking up
• Matching cavities (with Robot demolding)
• Smooth handling of the product
• Granted orientation of the parts without additional devices
• Multiple feeding systems
• Mechanical Assembly
• Multiple Ultrasonic welding
• Multiple camera Inspection system

ALTERNATE MOTION “PICCOLA” ASSEMBLY SYSTEM (UP TO 120 ppm)
Double lane feeding unit can be supplied upon request (Up to 240 ppm)

For Low Cavitations Moulds

• Developed for multi-parts component closures and including:
• Orienting of both parts
• Assembly
• Ultrasonic welding
• Inspection

HIGH SPEED ALTERNATE MOTION ASSEMBLY SYSTEM (UP TO 1500 ppm)
For High Cavitations and High speed Moulds

Developed for multiple component closures and including:

• Orienting of both parts
• Assembly
• Ultrasonic welding
• Inspection

In order to follow requirements coming from plastic, food & beverages, pharmaceutical and cosmetics customers, GIMA thecnical department is now developing a High rate rotary assembly machine, for the assembly of multi-part closures:

• Tamper-evident closures
• Pilferproof closures
• Sport Caps
• Screw caps with liners
• Chidproof closures

The average speed will be up to 1700 ppm (Over 100.000 parts/hours)

IWe conceived a modular transfer system which is the evolution of a standard pallet transport system. The new concept enables the complete modularity of the system layout allowing the insertion or the removalof one or more modules, following floor space availabiliy at customer’s plant.
The core of the system is the direct driving of each Pallet ( with high speed and acceleration capabilities) enabling whatever individual pallet stroke range, forward-backward movement, high accuracy on positioning and facilitated change-over.

Main features:

• Multiple IMM linling up
• Multiple Size handling system
• Backup feeding solutions
  (Robot + Bowls feeders)
• Coplete modularity of the system layout
• High Flexible configuration of the system
• Easy Insertion/removal of supplementary station for additional handling operations
• Smooth handling of the product
• Customizable pallets
• High dynamic pallets movement ( 1,2 G acceleration - speed up to 1,2 m/s)
• High positioning accuracy
• Easy and fast changeover
• Mechanical Assembly
• Multiple Ultrasonic welding
• Multiple camera Inspection system